Emission Monitoring

See every emission, across the whole site — not just the stack.

We cover your facility with a dense wireless sensor network that tracks dust, gas and noise in real time. Catch fugitive emissions where they actually happen — stockpiles, conveyors, loading bays, open yards — and turn raw data into compliance-ready evidence.

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Emission Monitoring

See every emission, across the whole site — not just the stack.

Request a demo

Emission Monitoring

See every emission, across the whole site — not just the stack.

Request a demo

Why fugitive emission monitoring matters now

The regulatory ground has shifted under heavy industry.

Europe's revised Industrial Emissions Directive (IED 2.0) is the most significant tightening in over a decade — and it lands this year. Fugitive and diffuse emissions are no longer an afterthought to stack monitoring; they're squarely in scope.

Stricter limits, by default

Authorities are directed to set emission limits at the lowest end of the achievable range, and a new tier of environmental performance limits applies. The headroom operators relied on is disappearing.

Stricter limits, by default

Emissions go public

A new Industrial Emissions Portal makes monitoring data and permits visible to the public and surrounding communities. Self-reported snapshots are no longer enough — the data has to hold up to scrutiny.

Emissions go public

Diffuse sources count

Beyond the kiln stack, regulators expect operators to address diffuse and fugitive emissions — dust from material handling, storage and yards. For cement, lime and minerals, total particulate plus PM10 and PM2.5 fractions must be reported.

Diffuse sources count

why existing solutions fall short

A single point measurement can't describe a kilometre-wide site.

Stack analysers and lab spot-samples were built for one location and one moment. Fugitive emissions don't cooperate — they drift, spike and move with the wind across dozens of sources at once.

The classic way

Point & periodic monitoring

You learn after the fact.

The first sign of trouble is the machine stopping without warning.

Healthy parts get scrapped.

Fixed schedules replace components that still have life left.

No early lead time.

Emergency parts, overtime and lost output, every time.

Knowledge walks out of the door.

Diagnosis lives in a few experienced mechanics, not in the organization.

Emission Intelligence with versasense

Continuous & site-wide

You learn weaks ahead.

AI flags a change in the asset's behaviour long before failure occurs.

Service on condition.

Touch a machine when the data says to, not before, not after.

Real lead time.

Order parts and schedule the fix into planned downtime.

Knowledge compounds.

Every logged repair trains the model to predict better next time.

HOW IT WORKS

End-to-end, from the field to the audit trail.

Industrial-grade hardware, a self-organising wireless network, and analytics designed for the people who actually answer to the regulator.

Enable predictive maintenance across your asset base in minutes, not months.

Install sensors

Mount plug-and-play vibration and temperature sensors on your assets. They self-organise into a robust wireless network and extract features right at the edge.

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Monitor, predict, act

Set a training period and the platform learns each machine's normal. It then trends the data, detects anomalies, fires alerts, and generates the reports your team needs.

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Diagnose & improved

Drill into detailed data to troubleshoot and plan tasks. Log activities and prevented faults, refine thresholds — and the predictions sharpen over time.

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PROVEN ON THE FLOOR

Running where the conditions are hardest.

We are deployed on the asset base of Fortune-500 and multinational enterprise customers, often in some of the harshest production environments there are.

"Having 24/7 real-time insights on machine reliability in our plant has been a game-changer. Avoiding unplanned downtime saves us time and money."

Martin B.

Reliability leader

"VersaSense helped us cut through stovepiped tools from a legion of vendors. After install, we immediately saw how our equipment was really behaving."